55HG98. Para Recce Rebuild.

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AR4412
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Re: 55HG98. Para Recce Rebuild.

Post by AR4412 » Wed Apr 15, 2020 8:03 am

Thanks guys. Don't get too axcited as I'm not sure when the next update will occur yet.
Fred wrote:
Sun Apr 12, 2020 7:36 pm
Why will you need a windscreen? A fine pair of pilots' goggles and an Irvin jacket should suffice for road trips!
If the numerous years spent driving armour around didn't cure my love of windscreens and a roof Fred, driving a screenless WMIK in the sleet and rain all the way from Sennybridge to Hounslow just reinforced the desire for them.

Regards,
For Those That Have Had To Fight for It, Life Has Truly A Flavour The Protected Will Never Know.

'First my weapon. Then my equipment. Then myself.'

Neil.

09FM98. 1973 Ex SIII FFR Now 3.5 V8 LWT Coiler.
55HG98. 1980 SIII FFR PARA RECCE. Ex 1, 2 and 3 PARA.
Td5 90 XS.

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AR4412
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Re: 55HG98. Para Recce Rebuild.

Post by AR4412 » Sun Jun 21, 2020 8:08 pm

Seeing everyone getting on with their projects, and especially their tubs, I decided it was time to do something with mine and the damage that happened to it when strong winds broke it free from where it was sat on its end against the house, and rattled it off of the wall, a wooden post and a stack of tyres. But, mainly I decided to do some work to annoy Andy as he is having aluminium woes on his tub at present. (Hiya Andy! :D Only joking about doing this to wind you up.)

The first job was to convert the MIG welder from a steel welding set up to an aluminium welding set up. The next job was to remove the primer, and cut into the two cracks were the 'dog's ear' panel meets the tub with a Dremel so they could be welded up. In the pic, you can just see the first dressed weld above the one yet to be cleaned up. (I will apologise for the pic quality now, the light in the garage was good enough to work by, but not good for taking photos)
DSC02234.JPG
DSC02234.JPG (32.11 KiB) Viewed 1743 times
With the second weld dressed a coat of primer was applied, restoring that part of the tub to how it should be.
DSC02235.JPG
DSC02235.JPG (28.61 KiB) Viewed 1743 times
Regards,
For Those That Have Had To Fight for It, Life Has Truly A Flavour The Protected Will Never Know.

'First my weapon. Then my equipment. Then myself.'

Neil.

09FM98. 1973 Ex SIII FFR Now 3.5 V8 LWT Coiler.
55HG98. 1980 SIII FFR PARA RECCE. Ex 1, 2 and 3 PARA.
Td5 90 XS.

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AR4412
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Re: 55HG98. Para Recce Rebuild.

Post by AR4412 » Sun Jun 21, 2020 8:11 pm

Next, after straightening the panel out, I tackled two cracks in the front of the seatback panel which were coming from the radio socket holes.
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DSC02236.JPG (24.41 KiB) Viewed 1743 times
DSC02237.JPG
DSC02237.JPG (25.2 KiB) Viewed 1743 times
Regards,
For Those That Have Had To Fight for It, Life Has Truly A Flavour The Protected Will Never Know.

'First my weapon. Then my equipment. Then myself.'

Neil.

09FM98. 1973 Ex SIII FFR Now 3.5 V8 LWT Coiler.
55HG98. 1980 SIII FFR PARA RECCE. Ex 1, 2 and 3 PARA.
Td5 90 XS.

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AR4412
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Re: 55HG98. Para Recce Rebuild.

Post by AR4412 » Sun Jun 21, 2020 8:15 pm

Whilst attempting to weld up the maze of cracks on the back fold of the panel at the hole, I suffered a 'birdsnest' in the welder which took a while to sort out, delaying me a while, but eventually the seatback panel was repaired, I just need to do some rivetting at some point.
DSC02240.JPG
DSC02240.JPG (91.47 KiB) Viewed 1740 times
Not sure what happened to the before pic of the damage? I must have deleted it when sorting the welder out.

Regards,
For Those That Have Had To Fight for It, Life Has Truly A Flavour The Protected Will Never Know.

'First my weapon. Then my equipment. Then myself.'

Neil.

09FM98. 1973 Ex SIII FFR Now 3.5 V8 LWT Coiler.
55HG98. 1980 SIII FFR PARA RECCE. Ex 1, 2 and 3 PARA.
Td5 90 XS.

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AR4412
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Re: 55HG98. Para Recce Rebuild.

Post by AR4412 » Sun Jun 21, 2020 8:21 pm

With the seatback panel done, I turned my attention to the crack in the back of the dog's ear and cut out the crack,
DSC02238.JPG
DSC02238.JPG (30.22 KiB) Viewed 1740 times
before clamping on a backing piece of steel bar, welding it up and giving it a coat of primer.
DSC02239.JPG
DSC02239.JPG (25.88 KiB) Viewed 1740 times
That seemed like a good place to leave it for the day, as the aluminium wire in the welder birdsnested again just as I finished this repair, so I need to sort that out again. The joys of ali welding with a MIG.

I think that's all the welding repairs done, but I do still need to bond panels back together again here and there. A job for another day, when the tub is turned around in the garage.

Regards,
For Those That Have Had To Fight for It, Life Has Truly A Flavour The Protected Will Never Know.

'First my weapon. Then my equipment. Then myself.'

Neil.

09FM98. 1973 Ex SIII FFR Now 3.5 V8 LWT Coiler.
55HG98. 1980 SIII FFR PARA RECCE. Ex 1, 2 and 3 PARA.
Td5 90 XS.

andrewjsimpson1977
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Re: 55HG98. Para Recce Rebuild.

Post by andrewjsimpson1977 » Sun Jun 21, 2020 8:39 pm

AR4412 wrote:
Sun Jun 21, 2020 8:21 pm
With the seatback panel done, I turned my attention to the crack in the back of the dog's ear and cut out the crack,
DSC02238.JPG
before clamping on a backing piece of steel bar, welding it up and giving it a coat of primer.
DSC02239.JPG
That seemed like a good place to leave it for the day, as the aluminium wire in the welder birdsnested again just as I finished this repair, so I need to sort that out again. The joys of ali welding with a MIG.

I think that's all the welding repairs done, but I do still need to bond panels back together again here and there. A job for another day, when the tub is turned around in the garage.

Regards,

Lovely work there squire - how do you make it look so good! I’m jealous that you’re able to fix the ally cracks yourself. I’m going into look into a few options for mine. My neighbour works with someone who has a TIG so maybe that’s the way forward, as I have a few bits to get de-cracked (sounds painful).

Keep up the photos bud - we’ve missed the Sunday evening Recce Programme 👍

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landymad
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Re: 55HG98. Para Recce Rebuild.

Post by landymad » Wed Jun 24, 2020 6:40 pm

great to see you back on the project mate.
Rob.
Chairman and Webmaster.

1972 Series III Lightweight GS 200Tdi
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landylees
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Re: 55HG98. Para Recce Rebuild.

Post by landylees » Wed Jun 24, 2020 9:51 pm

Rob, maybe the club (you?) should be running an improvers ali welding course for us all? Howard
1965 Series IIA 88" 200tdi
1968 Series IIA LWT 12v GS RHD [34-FG-95]
1976 Series III LWT 24v FFR RHD [45-GF-53]

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landymad
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Re: 55HG98. Para Recce Rebuild.

Post by landymad » Mon Jun 29, 2020 9:34 am

landylees wrote:
Wed Jun 24, 2020 9:51 pm
Rob, maybe the club (you?) should be running an improvers ali welding course for us all? Howard
Well ive only just got myself a Tig so ive plenty of improving to do myself!

AR4412, Looks like its down to you to teach everyone.... Although im not brave enough to try welding ali with a mig, so you miles ahead already.
Rob.
Chairman and Webmaster.

1972 Series III Lightweight GS 200Tdi
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landylees
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Re: 55HG98. Para Recce Rebuild.

Post by landylees » Mon Jun 29, 2020 2:22 pm

landymad wrote:
Mon Jun 29, 2020 9:34 am
landylees wrote:
Wed Jun 24, 2020 9:51 pm
Rob, maybe the club (you?) should be running an improvers ali welding course for us all? Howard
Well ive only just got myself a Tig so ive plenty of improving to do myself!

AR4412, Looks like its down to you to teach everyone.... Although im not brave enough to try welding ali with a mig, so you miles ahead already.
Just realised it was Neil's ali welding that was making me jealous...

Neil, what welder are you using ?
1965 Series IIA 88" 200tdi
1968 Series IIA LWT 12v GS RHD [34-FG-95]
1976 Series III LWT 24v FFR RHD [45-GF-53]

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